大家都知道，焊縫的好壞決定了直縫（féng）焊管質量的優劣，一旦直縫焊管（guǎn）焊縫（féng）產生氣孔，那不僅影響管道焊縫致密性，造成管道（dào）泄漏，而且會成（chéng）為腐蝕的誘發點，嚴重降低焊縫強度和韌性。一般（bān）來說焊劑中的水分、汙物、氧化皮和鐵屑，焊接的成（chéng）份及覆蓋厚度，鋼板的表麵質量以及鋼板邊板處理，焊接工藝及鋼管成型工藝等都可能是焊縫產生氣孔的原因。所以，在焊接時，焊接溫度高，則使焊縫過燒，形成穿孔，含有適量的CaF2和SiO2時，會反應吸收大量（liàng）的H2，生成（chéng）穩定性很高且不溶於液態金屬的HF，從而可以防止氫氣孔的形成;焊縫的成型係數過（guò）小，焊縫的形狀窄而深，氣體和（hé）夾雜物不（bú）容（róng）易（yì）浮（fú）出，易形成氣孔（kǒng）和夾渣;直（zhí）縫直縫焊管 鋼板板邊應設置鐵鏽和毛刺清除裝（zhuāng）置，以減少產生（shēng）氣孔的可能。
As we all know, the quality of longitudinal welded pipe depends on the quality of the welded seam. Once the gas hole is produced in the weld of the longitudinal welded pipe, it not only affects the compactness of the pipeline weld and causes the leakage of the pipeline, but also becomes the corrosion induction point, which seriously reduces the strength and toughness of the weld. Generally speaking, the moisture, dirt, oxide scale and iron scraps in flux, the composition and thickness of welding, the surface quality of steel plate, the treatment of steel plate edge, welding process and steel tube forming process may all be the reasons for the porosity in the weld. Therefore, when the welding temperature is high, the welding seam will be overheated and perforated. When the welding seam contains appropriate amount of CaF2 and SiO2, it will react and absorb a large amount of H2 to form HF which is stable and insoluble in liquid metal, thus preventing the formation of hydrogen pore. The forming coefficient of the welding seam is too small, the shape of the welding seam is narrow and deep, gas and inclusions are not easy to emerge, and gas and slag are easy to form. Rust and burr removal devices should be installed at the edge of longitudinal welded pipe steel plate to reduce the possibility of air hole.
焊接（jiē）溫度是影響（xiǎng）焊縫質（zhì）量的關鍵參數，清除裝置的位置最好安裝在銑邊機和（hé）圓盤剪後，裝置的（de）結（jié）構是一邊2個上下（xià）位置可調整間隙的主動鋼絲輪（lún），上下壓緊板邊;焊（hàn）劑的堆積（jī）厚度一般為25-45mm，焊劑顆（kē）粒度大、密度小時堆積厚（hòu）度取最大值，反之取最小值;大電（diàn）流、低焊速堆積厚（hòu）度（dù）取最大值，反之取最小值，此外，夏（xià）天或空（kōng）氣濕度大時（shí），回收的焊劑應烘幹後再使用;為了減少磁偏吹的影響，應使工件上焊接電纜的連接位置僅可能遠離焊接終端，避免部分焊接電纜在（zài）工件上產生次級磁場;應（yīng）適當降低焊接速度或增大電流，從而延遲焊縫熔池金（jīn）屬的結（jié）晶速度，以便（biàn）於氣體逸（yì）出，同（tóng）時，如果帶鋼遞送位置不穩定，應及時進行調整，杜絕通過頻繁微調前橋或後（hòu）橋維持成型，造（zào）成氣體逸出困難;為避免開卷矯平脫落（luò）的氧化鐵皮等雜物進入成型工序，應設置板（bǎn）麵清掃（sǎo）裝置。
Welding temperature is the key parameter affecting weld quality. The locations of clearance device is best installed after milling machine and disc shear. The structure of the device is an active steel wheel with adjustable clearance in two upper and lower positions on one side, and the upper and lower edges of the plate are pressed tightly. In addition, in summer or when the air humidity is high, the recovered flux should be dried and reused; in order to reduce the influence of magnetic bias blowing, the connection position of welding cable on workpiece should be only far away from the welding terminal, so as to avoid the secondary magnetic field produced by some welding cable on workpiece; the welding speed should be reduced or the current should be increased appropriately, so as to delay the welding seam. At the same time, if the delivery position of strip steel is unstable, it should be adjusted in time to avoid the difficulty of gas escaping through frequent fine-tuning of the front or rear axles. In order to avoid unwinding, leveling off iron oxide sheet and other debris entering the forming process, a plate cleaning device should be set up.
